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Engineering & Simulation Consultants
CFD simulation of gas dispersion

​[27] CFD Simulation of Heat Sink

This CFD simulation was conducted to evaluate the thermal performance of a heat sink, ensuring uniform temperature distribution and adherence to the client’s specifications for efficient heat dissipation and thermal management. The primary goal was to prevent overheating under operational conditions by optimising the heat sink design and heat transfer mechanisms. Through detailed analysis of the heat sink’s thermal behaviour, the simulation offered valuable insights into its cooling performance and design efficiency, enabling refinements to enhance system reliability and fitness-for-purpose.


The phase involved in this project was: air

[11] Heat Exchanger CFD Simulation

This CFD simulation focused on optimising the design of a shell-and-tube heat exchanger by fine-tuning parameters such as the number of tubes, baffle arrangement, and turbulence levels to enhance heat transfer efficiency. The study specifically aimed at identifying and minimising dead zones while improving the internal layout to achieve a more uniform and effective heat distribution across the system. These adjustments ensured maximised thermal performance, supporting a more efficient and reliable heat exchange process.


The phase involved in this project was: liquid medium

[37] Ammonia (NH₃) Plume Discharge CFD Simulation

This CFD simulation examined the behaviour of ammonia (NH₃) discharges from equipment installed on a building rooftop. The analysis focused on identifying the extent of short-circuiting in the discharges and assessed the impact of a plume with an initial ammonia concentration of 4,000 ppm on nearby structures. The study provided critical insights into plume dispersion dynamics and informed strategies to mitigate potential effects on surrounding buildings.


The phases involved in this project were: ammonia (NH₃) and air

[36] Simulation of Pre-Wetter Unit

The CFD simulation evaluated the performance of a pre-wetter unit designed to pre-wet solid powder with water. The study aimed to determine the effectiveness of the unit in achieving uniform wetting of the powder. The simulation provided insights into the interaction between the solid particles, water, and air phases, ensuring optimal mixing and wetting performance. The results highlighted areas for design optimisation, enabling improved functionality and efficiency of the pre-wetter unit in industrial processes.


The phases involved in this project were: solid powder, water and air

[28] Cooling Tower Exhaust CFD Assessment

This CFD modelling and simulation aimed to assess the exhaust recirculation in cooling towers. The key objectives were to determine the extent of exhaust recirculation back into the cooling towers and analyse the temperature distribution in the surrounding area. By evaluating these factors, the study provided insights into improving cooling efficiency and minimising heat accumulation in the vicinity, leading to more efficient operation of the cooling towers.


​The phases involved in this project were: liquid medium and air


CFD modelling of heat exhanger
CFD simulation in upstream oil/gas

CFD Consultants

​At jimmylea, we are not just CFD consultants. We are engineers who understand the problems unique to each industry. To specialise in a few industries, we deliberately choose not to accept every CFD project that comes our way. Running a simulation is only one part of the equation. What truly matters is engineering judgement, the ability to interpret results, extract actionable insights and align them with real operational decisions.

We focus exclusively on the chemical, energy, resources and water industries, where complex physics and high-risk conditions demand more than just running simulations. These industries need experienced CFD consultants who bring deep engineering capability and a working knowledge of how real plants and equipment are designed, operated and optimised. Our projects often involve multiphase CFD analysis, multiphysics, multispecies, reaction chemistry, advanced chemical processes and sliding mesh systems. What sets us apart is the technical depth behind every analysis, tailored to the specific needs of each industry and supported by in-house expertise in plant design, scale up and process engineering.


With over 50 years of combined experience, we have delivered more than 100 high-stakes and high-value projects across Sydney, Melbourne, Brisbane, Perth and Singapore. Clients trust jimmylea not just for simulation outputs, but for our ability to interpret complex results and turn them into clear, outcome focused recommendations that align with industry benchmarks and protect capital investment for all stakeholders. This is why we are selective about the projects we undertake. We take on only projects where our expertise makes a meaningful difference and respectfully decline the rest. It is not about being exclusive. It is about being effective.


When you engage jimmylea, you get a CFD consultant with strong expertise in multiphase, multiphysics, multispecies, reaction chemistry, advanced chemical processes and sliding mesh systems, underpinned by in-house capability in plant design, scale up and process engineering.


Below are selected CFD real-world projects that we have successfully delivered to clients. Copyrights and all rights reserved - Jimmy Lea P/L.

CFD simulation of pipe bunker
CFD analysis of plume discharge

[21] Particles Separator CFD Modelling

This project involved an in-depth CFD analysis of an existing separator for particle sedimentation from water. The analysis aimed to assess the separator's effectiveness and pinpoint performance issues. Following this, a strategy was formulated to optimise the separator's performance, improving its efficiency in separating particles and enhancing water quality.


The phases involved in this project were: liquid medium and air

[43] CFD Simulation of Globe Valve

The CFD simulation of a globe valve analysed fluid flow, pressure distribution, and turbulence to assess performance. As fluid entered, it encountered the valve seat, causing a pressure drop and flow separation. Velocity contours highlighted regions of high shear stress and potential cavitation risks. The study provided insights into energy losses, helping optimise valve geometry for improved efficiency, reduced wear, and enhanced reliability in industrial applications such as pipelines, chemical processing, and oil and gas systems.


The phases involved in this project were: fluids of various properties

[17] Discrete Phase Model CFD Simulation

This CFD simulation utilised a discrete phase model (DPM) to analyse the performance of a hot water tea leaf blancher. The focus of the study was to determine whether the turbulence generated by water circulation, combined with the introduction of air bubbles, was adequate to sustain optimal levels of turbulence throughout the blanching process. This analysis aimed to ensure that the blancher operates at peak efficiency, delivering effective blanching to enhance tea leaf quality while preserving their integrity and maintaining consistency during processing.


The phases involved in this project were: liquid medium, air and solid particles

CFD simulation of building condensation

[1] Liquid Mixing Tank CFD Study

This CFD simulation investigated the rheological behaviour of time-independent fluids (pseudoplastic and dilatant) and time-dependent fluids (thixotropic and rheopectic). In one scenario, time-independent fluids were subjected to varying shear rates over a constant shearing duration. In another, time-dependent fluids were exposed to a constant shear rate with varying shearing durations. The study aimed to understand the fluid responses under different shear conditions, providing valuable insights into their mixing dynamics. [Click image to see animation].


The phases involved in this project were: liquid medium 1 and liquid medium 2

CFD modelling of smoke propagation
CFD analysis of transformer room
CFD modelling of gas diffusers

​[45] CFD Analysis of 12MW Turbine

The project involved designing a heat dissipation system using CFD for a 12 MW turbine and alternator in an enclosure. Part 1 specified fan installation, using CFD to determine the minimum flowrate, optimal fan number, and placement for efficient cooling. Part 2 focused on designing a chimney stack to minimise hot air recirculation, determining its optimal location, height, and diameter. The report included qualitative and quantitative analyses, such as temperature and velocity profiles, to demonstrate system effectiveness.


​The phase involved in this project was: air

CFD analysis of wastewater clarifier
CFD analysis of equipment
CFD modelling of heating tubes

[32] Smoke Propagation CFD Study

This transient CFD simulation predicted the time needed for smoke to spread throughout a manufacturing facility in the event of a fire. The study analysed smoke concentration at various locations and estimated evacuation times to enhance safety planning. By understanding the smoke propagation dynamics, the simulation helped develop effective emergency response strategies, ensuring timely evacuation and minimising potential health hazards for personnel during fire incidents.


The phases involved in this project were: smoke and air

CFD simulation of globe valve
CFD modelling of cooling tower exhaust

​[35] Upstream Oil/Gas Deepwater Oil Exploration

In offshore deepwater oil exploration, where depths exceed 1,000 metres, equipment must withstand extreme pressures and harsh conditions. Our team provided engineering and advanced simulation services to design and optimise deepwater oil and gas extraction equipment for peak performance, safety, and efficiency. Using multiphase CFD analysis, we modelled complex interactions of water, oil, gas, and sand to refine designs, minimise erosion, and enhance durability. By pushing the boundaries of simulation-driven innovation, we delivered robust, high-performing solutions built to excel in one of the world’s most demanding environments.


​The phases involved in this project were: water, oil, gas and sand

​​​[30] CFD Simulation of Multi-compartment Reactor

We successfully used CFD to optimise mixing, flow distribution, and reactor performance in a water and wastewater project. The simulation featured a multi-compartment reactor with baffles and mixers, with streamlines illustrating flow patterns and turbulence. This analysis ensured uniform flow distribution and effective chemical blending while identifying and resolving dead zones and inefficiencies. By enhancing reactor performance and energy efficiency, we improved water quality, reduced operational costs, and validated the design before implementation, eliminating the need for extensive trial-and-error.


The phases involved in this project were: air and fluid medium

​[4] Multiphase Vortex Drop CFD Analysis

This CFD analysis investigated cavitation within a vortex drop and its effects on structural integrity. The study identified areas prone to pipe lining delamination caused by pressure fluctuations and evaluated the air-core ratio within the vortex. Erosion modelling, incorporating fine suspended sand particles, was conducted to predict material loss in vulnerable regions. The findings offered critical insights into potential wear mechanisms, supporting maintenance strategies and design optimisation to enhance long-term durability and performance.


The phases involved in this project were: liquid medium, air and solid particles

​​[5] Open Channel Flow CFD Simulation

This CFD performance study provided insights into open channel flow over a weir, focusing on understanding water dynamics to enhance flood prevention and water control. By analysing the complex interactions between water, air, and solid particles, the study enabled engineers to design and optimise the weir's geometry, achieving a precise flow rate that mitigated flooding risks. The results ensured that the weir structure functioned effectively within water management systems, offering a robust solution to control flow and maintain system reliability in diverse conditions.


The phases involved in this project were: liquid medium, air and solid particles

[19] Concrete Erosion CFD Study

This transient multiphase CFD study simulated the impact of waves on concrete matting along a lagoon embankment to assess the erosion rate. The study aimed to predict how wave energy and particle impact would wear down the concrete over time. By modelling the interaction between the liquid medium, air and solid particles, it provided insights into the areas most susceptible to erosion, helping to improve the design and longevity of such structures in harsh environments.


The phases involved in this project were: liquid medium, air and solid particles

[14] GaS Dispersion Modelling

The image illustrated a CFD simulation of LNG vapour dispersion, showcasing how the gas spread and diluted over time. Colour gradients were used to represent varying concentrations, clearly highlighting high-risk areas where the potential for a vapour cloud explosion existed. The simulation also visualised flow patterns and turbulence as the LNG vapour dispersed into the surrounding environment. This provided critical insights into the behaviour of the gas and its associated hazards, supporting risk mitigation strategies and safety planning.


The phase involved in this project was: gas

[20] Gas Bubble Formation in Viscous Fluid

The CFD simulation showed a gas bubble forming and breaking out in a highly viscous fluid. Initially, the gas formed a hemispherical cap, then stretched into a teardrop shape as buoyancy increased. Viscous resistance slowed its ascent, creating a thin trailing neck. Eventually, the neck pinched off, releasing the main bubble, sometimes leaving a smaller satellite bubble. High viscosity suppressed turbulence, keeping bubble boundaries smooth. These studies helped optimise gas-liquid interactions in industrial processes.


The phases involved in this project were: liquid medium and gas

CFD modelling of sump pump
CFD analysis of power turbine
CFD simulation of slug flow

[18] Heating Element CFD Modelling

This CFD heat transfer study aimed to determine the minimum flow rate required for a heating medium to avoid maldistribution in the manifold. The goal was to ensure uniform flow across the system, with no more than 5% variation between tubes. By optimising flow conditions, the study helped prevent inefficiencies or overheating in specific areas, ensuring consistent heat distribution throughout the system.


The phases involved in this project were: liquid medium and air

CFD simulation of scrubber

​[38] Equipment Plant Room CFD Simulation

The CFD analysis evaluated airflow performance in the plant room to ensure efficient ventilation and optimal system operation. While the booster fan successfully maintained pressurisation, the study identified airflow imbalances, including stagnant zones and uneven distribution to key units. To enhance efficiency, recommendations included strategic airflow improvements, refined ductwork design, and targeted system optimisations. These insights provide a data-driven approach to refining the ventilation system, ensuring reliability, energy efficiency, and long-term performance before construction proceeds.


The phase involved in this project was: air

CFD modelling of valve
Multiphase CFD analysis

[8] Plume Discharge CFD Simulation

This CFD simulation analysed plume emissions from an offshore oil platform to assess their impact on helicopter take-off and landing operations. The study offered crucial insights that guided the safe placement of the landing platform, ensuring it remained free from plume interference. This approach significantly enhanced the safety of helicopter operations by reducing potential risks associated with exhaust plume interactions, thereby improving the operational reliability of the platform’s aviation facilities.


The phases involved in this project were: plume and air

CFD modelling of water tank

[15] Subsea Flow Assurance

CFD simulations were performed for subsea flow assurance to analyse multiphase flow behaviour in demanding subsea operational conditions. The results provided high-fidelity insights into slug formation, hydrate/wax deposition, and sand erosion, enabling precise mitigation strategies. By resolving flow separation, turbulence, and phase interactions, the study optimised slug catcher design, MEG/methanol injection, and pigging schedules. It provided detailed predictions on slug impact forces, hydrate growth rates, wax layer thickness, and sand erosion hotspots. These results help prevented blockages, enhanced flow efficiency, and extended pipeline lifespan.


The phases involved in this project were: water, oil, gas, sand, hydrate and wax

​[34] Building Condensation CFD Analysis

Condensation inside a building is a severe issue since if it is not rectified, this ongoing condensation may lead to dampness-related problems to the walls, windows, fittings and fixtures. Problems may include buckling of fittings, staining, peeling of paints and the growth of mould. Prolonged exposure to mould is known to cause various health issues. Our consultants using CFD and by factoring the relative humidity, wall surface temperature and room temperature, predicted that condensation would occur at the ceiling of the building.


​The phase involved in this project was: air

CFD modelling of multi-compartment reactor
CFD simulation for flow assurance
CFD simulation for airport
CFD simulation of cleanroom

[10] UV Photoreactor Design CFD Modelling

This multiphysics CFD analysis aimed to optimise the design of a UV photoreactor by examining critical parameters such as UV irradiation exposure, flow profile, turbulence; and the positioning of UV tubes, inlets, and outlets. The study focused on enhancing the efficiency of the reactor by ensuring uniform UV exposure and optimising flow dynamics to minimise dead zones and ensure effective irradiation of the fluid, improving overall performance and treatment efficiency.


The phases involved in this project were: liquid medium and air

CFD simulation of chemical reactors

[44] Silo Airflow Optimisation with Hexagon Diffuser

This CFD simulation visualises the airflow inside a silo where hot air is injected through a hexagon-shaped diffuser to maintain a target macro temperature of 50°C for the stored polystyrene beads. The streamlines illustrate efficient circulation, ensuring uniform temperature distribution and preventing cold spots near the silo walls. This design helps stabilise the internal conditions, reducing temperature variations and enhancing the overall performance of the storage and handling process​.


The phase involved in this project was: air

CFD modelling of equipment plant room
CFD simulation of gas bubble formation
CFD simulation for coals
CFD simulation of heat sink

​[7] Major Hazard Facility CFD Modelling and Simulation

This project employed CFD simulations to analyse the accidental release of a highly flammable fluid from a major hazard facility (MHF). The simulations, validated by in-house chemical engineers, revealed that the evaporated fluid concentration ranged between the lower (LFL) and upper flammability limits (UFL), indicating the potential for a flammable atmosphere. The study provided critical data to assess explosion risks and improve safety measures for hazard management.


The phases involved in this project were: liquid medium and air

CFD simulation of concrete erosion
CFD simulation of major hazard facility

[33] Cleanroom Particles CFD Contamination Study

This CFD analysis focused on airflow and particle movement in a cleanroom environment with a perforated floor. The study characterised the airflow profile around a wafer box and table, simulating how particles behaved under different conditions. The results identified potential contamination risks and optimised cleanroom design to maintain a high standard of air quality, ensuring the integrity of sensitive manufacturing processes and reducing contamination-related defects.


The phases involved in this project were: air and solid particles

[6] Sump Pump CFD Simulation

This CFD analysis focused on optimising sump pump design to reduce air entrainment and improve performance by eliminating vortex formation. Through detailed multiphase analysis, the study examined complex interactions between air and water within the sump, identifying conditions that led to air intake issues, inefficiencies and mechanical wear. By redesigning key aspects of the sump to prevent vortex formation, the optimised configuration enhanced pump reliability, minimised maintenance needs and ensured efficient operation in varying flow conditions.


The phases involved in this project were: liquid medium and air

CFD analysis of sedimentation tank
CFD analysis of vortex drop

[24] Coal Particles Erosion CFD Modelling

This CFD study investigated the mechanics of coal particle erosion, focusing on tracking particle movement and impacts to evaluate erosion from coal piles. The analysis identified effective design strategies, such as implementing barriers, to minimise erosion and contain particles efficiently. The results provided valuable insights into optimising flow dynamics to reduce particle-induced wear and protect equipment and structures from erosion damage, supporting the development of more efficient and durable systems.


​The phases involved in this project were: air and solid particles

​[40] Pipe Explosion Inside a Bunker

Based on the attached CFD results, the simulation analysed the impact of a pipe explosion within a bunker, highlighting the propagation of pressure waves. The visualisation showcased velocity contours and pressure distribution, illustrating the high-energy interaction with the bunker walls. The results provided critical insights into potential structural vulnerabilities and air movement within confined spaces, enabling improved design strategies for blast mitigation and nearby personnel safety.


The phase involved in this project was: air

[41] Water-oil-gas separator unit

This CFD simulation evaluated the performance of a water-oil-gas separator unit, focusing on the separation efficiency of the three phases. The analysis assessed flow behaviour, phase distribution, and interface dynamics within the separator. The results demonstrated the unit's ability to effectively separate water, oil, and gas, ensuring optimal operational performance and reliability. Key insights from the study supported design enhancements to improve separation efficiency, minimise pressure drop, and maintain stable operation under varying flow conditions.


The phases involved in this project were: water, oil and gas

CFD simulation of open channel flow
CFD simulation of UV reactor

​​[25] Air Borne Particles CFD Simulation Study

This CFD simulation assessed how much sand would be dispersed from a truck carrying a sand pile, the distance the sand travelled, and the amount deposited on neighbouring buildings. The study also identified residential areas most affected by this sand transport process. The results were used to develop strategies to mitigate sand dispersion and reduce its impact on surrounding environments and communities.


​The phases involved in this project were: air and solid particles

[23] Ground Storage Reservoir CFD Simulation

This CFD analysis focused on characterising the water flow profile within a ground storage reservoir (GSR). It aimed to predict the residence time distribution (RTD), identify any potential plug flow conditions, and assess the presence and severity of cavitation at the suction side of the reservoir pumps. These insights were critical for optimising the reservoir's design and ensuring efficient operation.


The phases involved in this project were: liquid medium and air

[42] Airport Thermal Comfort CFD Analysis

The airport passengers reported feeling excessively hot and humid, prompting the airport authority to engage us to use CFD for troubleshooting. Our scope of work involved conducting a detailed thermal comfort simulation, which considered both temperature and humidity levels within the facility. The CFD analysis identified the underlying causes of the discomfort, and the final report provided recommendations to optimise the thermal environment, ensuring improved comfort for passengers while also balancing energy efficiency.


The phases involved in this project were: air and water

CFD simulation of hydrocyclone
CFD simulation of topside

[13] Water Clarifier CFD Analysis

This CFD analysis evaluated the performance of a water clarifier in a wastewater treatment plant, focusing on design configurations that included the energy dissipating inlet (EDI), flow rates, capacity, and the properties of settling materials. The study assessed how effectively the clarifier handled suspended particles, managed flow dynamics, and enhanced sedimentation processes. The findings led to an optimised clarifier design, improved system efficiency, and ensured the treated water consistently met quality standards.


The phases involved in this project were: liquid medium, air and solid particles

CFD modelling of separator

[3] Multiphase Water Splitter Tank Design CFD review

This CFD design verification project was conducted to ensure the tank design performed effectively before fabrication. The tank was designed to handle multiple phases, including solid particles, a liquid medium, and air. Key objectives of the analysis included reducing turbulence levels, preventing particle agglomeration, and minimising or eliminating air entrainment into the outlet pipe. The study provided critical insights to validate and refine the design, ensuring optimal performance and efficiency in operation.


The phases involved in this project were: liquid medium, air and solid particles

[22] Hydrocyclone Design CFD Assessment

This CFD simulation evaluated the performance of a cyclone separator by testing multiple design variants under different operating conditions. Each variant was simulated several times to assess the impact of key parameters on separation efficiency and pressure drop. The objective was to find a design that optimised performance and cost. After a comprehensive analysis, the most cost-effective design with the best separation efficiency was chosen for detailed design, ensuring the selected cyclone met performance criteria while minimising costs.


The phases involved in this project were: liquid medium and solid particles

​[9] Simulation of Waste Gas Scrubber

This CFD simulation analysed the performance of a waste gas scrubber, focusing on the interaction between the liquid and gas phases. The study evaluated the scrubber's efficiency in removing contaminants from waste gases by examining flow patterns, droplet dispersion, and gas-liquid interactions within the scrubber. The results provided critical insights to optimise the scrubber design, ensuring maximum pollutant removal efficiency and operational reliability. Additionally, the analysis determined the concentration of gas exiting the scrubber, enabling precise performance evaluation and design improvements


​The phases involved in this project were: liquid medium and gas pollutants

CFD modelling of ground storage reservoir
CFD analysis of equipment

[29] CFD Simulation of Slug Flow in Flow Assurance

Slug flow was a critical flow assurance issue in subsea-to-topside systems, causing flow instability, equipment fatigue and separation inefficiencies. Our CFD simulations of slug flow provided detailed visualisation of slug formation, propagation and impact, enabling engineers to design mitigation strategies with precision. This supported more reliable subsea infrastructure and improved topside processing performance by identifying slug-induced pressure surges, separator overload risks and critical flow transitions.


The phases involved in this project were: oil, gas and water

​[39] Water  Tank CFD Modelling

A CFD study was conducted on a large water storage tank to evaluate the effectiveness of mixing using a recirculation pump. The primary objective was to prevent sedimentation and the accumulation of solid particles, which can compromise tank performance. The study identified dead zones and areas with stagnant flow that contributed to product stratification. By addressing these issues, the findings improved tank design and operational efficiency, ensuring better flow distribution and reducing the risk of sediment build-up.


The phases involved in this project was: air, water and solid particles

[16] Gas Diffusers CFD Assessment

This CFD simulation characterised gas diffusers by analysing hole diameters, locations, numbers and diffuser tube length. Following this characterisation, the diffuser was optimised to enhance mass transfer rates while minimising gas flow rate, leading to more efficient gas diffusion in the system. This study provided valuable insights for improving the overall performance of the diffuser.


The phases involved in this project were: liquid medium and air

​[2] Multiphase Suspension Mixing Tank CFD Analysis

This CFD study analysed a multiphase mixing tank to optimise solid particle suspension and mixing efficiency. Key performance metrics included homogeneity, dead zones, flow patterns, power number and blending time. The investigation focused on variables such as baffle number and configuration, impeller count and diameter. The goal was to enhance flow efficiency, minimise stagnant zones and ensure effective mixing, providing insights into design improvements for optimal tank performance and reduced energy consumption. [Click image to see animation].


The phases involved in this project were: liquid medium, air and solid particles

CFD simulation of mixing tank

​​[26] Static Mixer CFD Analysis

This CFD study assessed the performance of a static mixer, focusing on its efficiency in mixing both Newtonian and non-Newtonian fluids. The objective was to evaluate the residence time distribution, ensuring uniform mixing and minimising dead zones. By analysing the flow behaviour and identifying potential areas for optimisation, the study aimed to improve the mixer's design for enhanced efficiency and reduced energy consumption, ultimately leading to a more effective and consistent mixing process.


​The phases involved in this project were: liquid medium 1 and liquid medium 2

[12] Globe Valve Particle Erosion CFD Study

This CFD analysis evaluated a globe valve to assess erosion rates, flow profiles, and turbulence levels under various operational conditions. The study offered detailed insights into areas vulnerable to erosion, facilitating targeted design enhancements. These improvements boosted the valve’s durability by minimising material wear and ensuring consistent performance, even in challenging environments. The findings played a crucial role in extending the valve's operational lifespan and ensuring its reliability in critical systems.


The phase involved in this project was: liquid medium and solid particles

CREDIBILITY OF CFD SIMULATION RESULTS


The results obtained from traditional engineering calculations are relatively easier to verify. However, due to the complexity involved in iterating non-linear partial differential equations, checking CFD calculations can be tedious, while conducting physical validations to determine their accuracy may be impractical or economically prohibitive. Consequently, users often have to rely solely on CFD results to make informed decisions, which may involve safety consequences or financial stakes amounting to hundreds of millions of dollars. Therefore, achieving accurate CFD results is critical to inspiring confidence in the decision-making process.

The accuracy of CFD results depends on six key factors:
- Boundary conditions
- Engineering knowledge of the subject matter
- Experience and track record of the firm in executing similar CFD projects
- Qualifications and expertise of the CFD specialist performing the simulation
- Quality control system
- Simulation software and hardware employed


One of the most crucial factors influencing the accuracy of CFD results is the correct specification of boundary conditions (BCs). Each mathematical equation requires meaningful values at the fluid domain boundaries to generate reliable results. These numerical values, known as boundary conditions, can be defined in various ways, with multiphase and reactive phenomena requiring more complex specifications than single-phase phenomena. Incorrect or inaccurate BCs will compromise the reliability of the results, making it imperative to establish accurate BCs before modelling and simulation commence. At jimmylea, we work closely with clients to ensure that the BCs provided are meaningful and accurate. This collaborative approach ensures that the CFD results meet the study objectives. Our track record includes delivering projects across multiple industries, consistently exceeding client expectations in both the private and public sectors. The knowledge gained from past projects is integrated into our collective experience, enabling us to apply expertise from one industry or project to engineering challenges in others. With a strong history of delivering complex engineering projects, we are well-positioned to provide precise recommendations to our clients.


All our simulation results undergo thorough vetting by discipline engineers to ensure they are realistic, practical, and implementable. We collaborate closely with clients to develop cost-effective solutions that align with their operational and financial goals. Our in-house engineering team comprises experienced chemical,  mechanical, instrumentation and control engineers, assuring clients that the simulation results and recommendations have been rigorously reviewed and endorsed.
Performing CFD simulations without proper knowledge can yield misleading results. At jimmylea, only CFD consultants with PhD qualifications in CFD-related fields are assigned to CFD projects. Our team brings over 50 years of combined experience using ANSYS Fluent, handling complex simulations involving multiphase, multiphysics, multispecies, reaction chemistry, chemical processes, sliding mesh, combustion and energy production processes. With multiple PhD-qualified CFD specialists on board, it is unsurprising that many clients regard us as a truly specialised engineering firm offering expert CFD consulting as a core service.


To ensure consistently high-quality deliverables, every CFD project undergoes a stringent quality control process. Each stage of the project is checked and reviewed to verify numerical accuracy and engineering feasibility before proceeding to the next phase. This structured approach prevents minor errors from compounding into significant inaccuracies that could affect final results. Upon completing all modelling and simulation iterations, another PhD-qualified CFD expert independently reviews the final results. Ultimately, all results and reports are approved by our Engineering Director before submission, ensuring alignment with client requirements and project objectives.


We operate ANSYS CFD with a perpetual licence and high-performance computing (HPC) capabilities, enabling parallel processing of high-fidelity models that incorporate detailed geometries, larger systems, and complex physics. This capability allows us to deliver highly accurate insights into the performance of proposed designs within shorter timeframes. By continuously performing high-fidelity simulations, we empower clients to innovate new products and systems with confidence, knowing that our accurate simulation results closely predict real-world performance. ANSYS Fluent employs heavily validated models, ensuring stakeholders receive high-accuracy results. The ANSYS fluid simulation solvers represent more than 1,000 person-years of R&D, translating into key advantages such as experience, trust, depth, and breadth. CFD core solvers from ANSYS are trusted and relied upon by leading organisations worldwide.


At jimmylea, we combine cutting-edge technology with engineering expertise to deliver CFD solutions that are both reliable and impactful. Our commitment to accuracy, rigorous quality control, and collaboration ensures that our clients receive results they can trust, backed by industry-leading simulation capabilities.

CFD simulation of airborne pollutants
CFD analysis of static mixers

[31] Transformer Room CFD Simulation

The CFD simulation assessed heat dissipation in a transformer room to evaluate the time required to achieve steady-state temperature conditions. The study considered all heat sources and sinks, including the effects of heat conduction and flux through the walls. The transient analysis provided insights into temperature distribution and helped optimise cooling strategies, ensuring safe operation and preventing overheating of critical equipment in the transformer room.


The phase involved in this project was: air

CFD modelling of silo